CPI specializes in contract pouch and sachet filling services including for flexible pouches, sturdy bottles, and complex tubes. This is because at CPI, we utilize two custom horizontal form, fill, and seal pouch machines which can fill pouches ranging in size from 1.75″x 3.0″ to 6.0 “x 9.0”. CPI also has the ability to insert and saturate micro-fiber cloths, foam towels, and applicators. Our liquid filling is done with Hi-Bar metering pumps that have a +/- 0.5% accuracy. And the best part? CPI utilizes vacuum test equipment to ensure seal integrity for its pouch and sachet filling services.

Pouches can be filled to support your automotive, cosmetic, household or personal care products. CPI can fill viscous materials like greases and adhesives or powders as well as flammable liquids and insecticides.

CPI’s film suppliers support both short run projects as well as high volume programs. CPI can also provide secondary packaging such as blister packing, bagging, cartoning and displays.

FAQs for Pouch Filling Services at Custom Pak Illinois

What is pouch filling?

Pouch filling is a process of packaging liquid, semi-liquid, or dry products in flexible pouches. Pouches offer a number of advantages over traditional rigid containers, such as being lighter, more durable, and more space-efficient. Custom Pak Illinois offers a variety of pouch filling services, including:
* Liquid filling
* Semi-liquid filling
* Flammable Liquid filling
* Contract pouch filling
* Custom pouch design

What are the benefits of using pouch filling?

There are many benefits to using pouch filling, including:
Cost-effective: Pouches are typically less expensive than rigid containers, especially when considering shipping and storage costs.
Lightweight and portable: Pouches are much lighter than rigid containers, making them ideal for products that need to be transported long distances.
Durable and puncture-resistant: Pouches are made from durable materials that can withstand punctures and tears.
Space-efficient: Pouches can be stacked or folded, making them more space-efficient than rigid containers.
Sustainable: Pouches use less material than rigid containers, making them a more sustainable packaging option.

What types of products can be filled using pouches?

A wide variety of products can be filled using pouches, including:
* Food and beverage products (e.g., juices, sauces, soups, yogurt)
* Personal care products (e.g., shampoo, conditioner, lotion)
* Household products (e.g., laundry detergent, dish soap, cleaning supplies)
* Pharmaceutical and medical products (e.g., over-the-counter medications, topical creams)
* Industrial products (e.g., lubricants, adhesives, sealants)

What are the sizes of the pouches that can be filled?

Pouches can be filled in a wide range of sizes, from small single-serve pouches to large industrial pouches. The size of the pouch will depend on the product being filled and the desired application.

What accuracy does the liquid filling equipment have?

Custom Pak Illinois uses state-of-the-art hi-bar metering pumps that are capable of filling pouches with a high degree of accuracy. The accuracy of the filling process will depend on the specific product being filled and the desired fill weight.

What are the benefits of using contract pouch filling?

There are many benefits to using contract pouch filling, including:
Reduced costs: Contract pouch filling companies can often provide economies of scale that can help you save money on packaging costs.
Increased flexibility: Contract pouch filling companies can provide you with the flexibility to fill a variety of products and pouch sizes.
Expertise: Contract pouch filling companies have the expertise and experience to ensure that your products are filled safely and efficiently.

Can Custom Pak Illinois also fill sachets?

Yes, Custom Pak Illinois can also fill sachets! We offer a variety of sachet filling services, including:
* Liquid filling
Powder filling
Granule filling
Contract sachet filling
Custom sachet design
Sachets are a great option for single-serve or travel-sized products. They are also a popular choice for packaging samples or promotional items.

How can I get started with pouch filling?

If you are interested in learning more about pouch filling, please contact Custom Pak Illinois today. We will be happy to discuss your specific needs and help you find the right pouch filling solution for your product.


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